How to start Peanut Butter Making Business – Process, Requirements | StartupYo

Peanut Butter Processing Plant

Peanut Butter is a paste of peanuts that prepared from ground dry roasted peanuts. If you don’t know how peanuts are made into peanut butter or how peanut butter is processed then StartupYo guides you to know all the required information like of the following:

what is the most common kind of peanut used in peanut butter, Uses of Peanut Butter, what is the healthiest peanut butter.

What is the most common kind of Peanut used in Peanut Butter?

In many countries the peanut butter is famous. The following are the types of Peanuts:

Firstly, Runner Peanuts
Secondly, Virginia Peanuts
Thirdly, Spanish Peanuts
Lastly, Valencia Peanuts

Among the above types of Peanuts, the “Runner Peanuts” is the most common kind of Peanut used in Peanut Butter. It is uniform in kernel size that allows even for roasting.

It is typically grown in the following states of:

Firstly, Texas
Secondly, Florida
Thirdly, Oklahoma
After that, Georgia
Then after, Alabama
Lastly, South Carolina

The 80% of Runner Peanuts are grown in the United States. .

How Peanut Butter is processed?

The peanuts often contain an additional ingredient that changes the taste, texture such as the following: sweeteners, emulsifiers, and salt. The following are the simple steps of how peanuts are made into peanut butter.

Step – 1: Firstly, you need to pre-clean the groundnuts

Step – 2: Secondly, you should shell the ground nuts

Step – 3: Thirdly, you must grade the ground nuts

Step – 4: After that, you have to do roasting

Step – 5: Then after, you need to cool them

Step – 6: Also, you should do the blanching

Step – 7: Furthermore, you must do grinding

Step – 8: Additionally, you have to de – aerate them

Step – 9: Then, you need to cool them again

Step – 10: After, you should fill them

Step – 11: Lastly, you must pack the peanut butter

The above simple steps of how peanuts are made into peanut butter can explain briefly in the following:

You need to pre-clean the groundnuts :

You need to pre-clean the groundnuts are the first step in the simple steps of how peanuts are made into peanut butter. In this step, sort the good quality of groundnuts and wash them cleanly and neatly .

You should shell the ground nuts :

In the simple steps of how peanuts are made into peanut butter the second step is you should shell the ground nuts. In this step, remove the hulls carefully with the least damage to the kernels or seeds. To avoid the excessive brittleness of the kernels or shells and also to reduce the amount of dust the moisture of the unshelled peanuts is adjusted or controlled.

You must grade the ground nuts :

You must grade the ground nuts is the third step in the simple steps of how peanuts are made into peanut butter. In this step, to ensure small and big peanuts the shelled peanuts are graded.

You have to do roasting :

In the simple steps of how peanuts are made into peanut butter the fourth step is you have to do the roasting. In this step, depending upon the content of moisture roasting is done at 160 degrees Celsius for about 40 to 60 minutes. This process helps increasing of peanuts shell life and also favors in developing the favor. In this process, the content of water is decreased to 1%.

You need to cool them :

You need to cool them is the fifth step in the simple steps of how peanuts are made into peanut butter. In this step, after roasting the peanuts are cooled by placing in a blower cooler cylinder. And the process is completed which it reaches up to 86 °F or 30 °C.

You should do blanching

In the simple steps of how peanuts are made into peanut butter the sixth step is you should do blanching. In this step, the cooled peanuts are blanched and there are of two types of blanching which are of the following:

Firstly, Heat Blanching
Secondly, Water Blanching

The above two types of blanching can explain briefly in the following:

Heat Blanching :

Heat Blanching is an old process where peanuts are heated by hot at 280 °F or 138 °C for about 20 minutes which helps in soften and split the skins.

Water Blanching :

Water Blanching is a new process where peanuts are undergone in the removal of outer red skin and then inspected for the removal of discolored grey nuts or black nuts.

You must do grinding :

You must do grinding is the seventh step in the simple steps of how peanuts are made into peanut butter. In this step, the peanuts are grounded in peanut butter mill which performs in 02 stages to produce fine & creamy butter. During this process, the outlet temperature should be maintained around 65°C to 75°C. And also the following ingredients like sugar or salt are added in this process.

You have to de – aerate them :

In the simple steps of how peanuts are made into peanut butter the eighth step is you have to de – aerate them. In this step, during the process of air is incorporated into peanut butter that subsequently removed in a Vacuum.

You need to cool them again :

You need to cool them again is the ninth step in the simple steps of how peanuts are made into peanut butter. In this step, a scraped surface heat exchanger is used for the process of cooling.

You should fill them :

In the simple steps of how peanuts are made into peanut butter the tenth step is you should fill them. In this step, as per the instructions of the buyer the peanut butter is filled in the following: pet jars or metal drums

You must pack the peanut butter :

You must pack the peanut butter is the last step in the simple steps of how peanuts are made into peanut butter. In this step, pack the peanut butter in the bottles and store them.

What is the Healthiest Peanut Butter?

The US is a leading peanut butter exporter and itself consumes annually of about $800. According to the nutritionists and chefs, the following are the healthiest peanut butters: