How to Start Corrugated Box Manufacturing Business ?

Overview

Cardboard Boxes will come under the packaging solution segment and also it is used as an outer packaging solution by the product manufacturers in most of the cases. If you want to initiate corrugated cardboard box manufacturing business then this article is for you. StartupYo let you know how is corrugated cardboard manufactured, what is the process of making cardboard, and many more details.

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Business Plan

These corrugated boxes are available in different shapes and sizes. During transportation, it ensures proper support even in bulk packaging. The following are the simple steps on How to start corrugated vbox manufacturing business in India.

Step – 1: You need to know the market potential of corrugated vbox manufacturing business.

Step – 2: You should know corrugated vbox production unit.

Step – 3: You must know which machinery is required to make corrugated vboxes.

Step – 4: You have to know what are the raw materials required for making corrugated cardboard boxes.

Step – 5: You may know how is corrugated cardboard manufactured.

Step – 6: You need to know what is the process of making cardboard boxes.

Read More : Corrugated Roof Sheet Manufacturing Business

Market potential 

You need to know the market potential of corrugated vbox manufacturing business is the first step in the simple steps on How to start corrugated box manufacturing business in India. In this step, for finished goods transportation & handling it heavily depends on ample corrugated packaging.

The booming eCommerce industry considers a major buyer of cardboard boxes. Generally, the corrugated box industry is an unavoidable part of the manufacturing sector. Rapid industrialization especially in emerging countries such as the following: Brazil, India, and China is expected to increase trade activities in this region. In the global market, the Asian pacific country demands the maximum share. Over the next few years, the demand for corrugated boxes market is expected to fuel in the growth of these sectors.

The following are the major segments where the corrugated boxes are used:

  1. Electronic Goods
  2. Personal and household care goods
  3. Footwear
  4. Automobile components
  5. Chemicals
  6. Tobacco products
  7. Food and beverage products
  8. Household appliances
  9. Glassware and ceramics
  10. Paper products
  11. Rubber & rubber products
  12. Textile goods
  13. Nondurable goods.

Production unit

In the simple steps on How to start corrugated vbox manufacturing business in India the second step is You should know corrugated vbox production unit. In this step, you need to have a covered area for establishing the unit. So it is better to start in an industrial zone. Generally, the requirement of specific area depends on the production unit size & can be expected production output. With about 2000 square feet area you can initiate a small scale operation. Make sure that the space has an adequate water supply and an industrial electric connection for general purpose.

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Machinery is required

You must know which machinery is required to make corrugated vboxes is the third step in the simple steps on How to start corrugated vbox manufacturing business in India. In this step, you need to procure the required machinery after securing the space. Involve in various machine making companies and get the quotation. Make sure that you should check the warranty period & also customer feedback. So, it is better to procure the machinery from an established and famous company. The following are the little major machinery required to make corrugated vboxes:

  1. Sheet cutter.
  2. Sheet Pasting Machine.
  3. Eccentric Slotter.
  4. Pressing machine.
  5. Variable frequency drive.
  6. Single Face Corrugating.
  7. Board Cutter.
  8. Rotary Cutting and Creasing Machine.
  9. Stitching Machine.
  10. Along with, Flexo Printing Machine.
  11. Lastly, Generator set.

Read More : How To Start Flexo Printing Business In India ?

Raw materials

In the simple steps on How to start corrugated vbox manufacturing business in India the fourth step is you have to know what are the raw materials required for making corrugated cardboard boxes. In this step, the production unit mainly comprises 02 sections and they are of the following: corrugated board making & box making section. So, the raw materials required for making corrugated cardboard boxes are the following: boxes, and fibreboard. Just simple as that.

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Corrugated cardboard manufactured

You may know how is corrugated cardboard manufactured is the fifth step in the simple steps on How to start corrugated vbox manufacturing business in India. In this step, the corrugated boxes are majorly used for shipping of goods. The following are the simple ways to manufacture corrugated cardboard:

1.From the corrugated paper sheet you need to produce corrugated board.

2.You should apply the glue to all the facings of flat paper.

3.For the corrugation of flat sheet & the preparation of corrugated flexible two plyboard, you must procure a corrugating machine.

4. After passing through the heated fluted rolls the 01 layer of paper becomes corrugated.

5. You have to bring the other in contact with the former that having been glued at the tips.

6. You may paste these 02 sheets together.

7.You need to make them to wound in rolls.

8.The resulting roll comes as a single face (or) two-ply corrugated board.

9. With the cutter machine, you need to cut this roll.

10.You should apply the glue on the corrugated side on the pasting machine..

11.Press the third ply of paper over it.

12.You get the double face (or), three-ply corrugated board.

13.To form a thicker board that is the following: 5-ply, 7-ply, and 9-ply boards you must paste from board to board to form thicker boards.

Read More : How To Start Flexo Printing Business In India ?

Process of making cardboard boxes

In the simple steps on How to start corrugated vbox manufacturing business in India the last step is you need to know what is the process of making cardboard boxes. In this step, from those sheets, you can produce the corrugated cardboard box. The following are the simple ways to manufacture corrugated cardboard boxes:

  • You need to dry those sheets

  • You should process further to produce the corrugated cardboard boxes.

  • Remember that the size of the cardboard box depends on the inside dimensions.

  • With the longer dimension of length of the opening should given 01st followed by depth & width.

  • The proportions of 2:1:2 (L: W: D) will consists of the most economical box for a given cubic content.

  • You can also use other proportion if needed.

  • As per clients specifications, you can produce the printed cardboard box.

  • Make sure that you must pay attention to the quality specification of the product.

  • For different applications, a BIS (Bureau of Indian Standards) should publish the specification.

  • In corrugated cardboard making business, you have to follow the BIS guide rules.

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